Optimize Your Waterjet Cutting - APT High-Performance Chiller Solutions
Waterjet cutting stands out in modern manufacturing for its precision and versatility, with no heat-affected zones, making it ideal for metal fabrication, stone carving, and aerospace production. However, the intensifier pump, generating pressures up to 60,000 PSI, produces significant heat during operation. Without proper cooling, this can lead to seal wear, reduced efficiency, or even equipment failure. APT water chillers are purpose-built for waterjet systems, delivering precise temperature control (stable at 50-65°F) and efficient heat dissipation. Whether you operate a small workshop or a large-scale factory, our solutions ensure your waterjet performs at its peak—consistently and reliably.
Quickly Calculate the suitable waterjet cutting water chiller
Waterjet Pump Chiller Calculator
Calculation Results
Why Choose APT waterjet cutting water chiller?
1.Precise Temperature Control
- Maintains water temperature at 50-65°F (10-18°C), protecting intensifier pumps from overheating and minimizing pressure fluctuations.
2.Extended Equipment Lifespan
- Reduces seal and piston wear by 30%-50%, extending pump life to over 5 years.
2.Energy-Saving & Eco-Friendly
- Closed-loop system saves up to 75% of water annually, aligning with green manufacturing standards.
4.High Efficiency
- Removes 10-30 kW of heat rapidly, ensuring uninterrupted cutting and boosting productivity by 20%.
5.Customized Solutions
- Offers 2-15 ton cooling capacities, perfectly matching intensifier pumps from 20 HP to 200 HP.
| Benefit | APT Chiller Data | Industry Average |
|---|---|---|
| Temperature Range | 50-65°F (±1°F accuracy) | 55-70°F (±3°F) |
| Pump Life Increase | 30%-50% | 10%-20% |
| Water Savings | 75% | 50% |
| Downtime Reduction | 20% | 10% |
What are the key features of apt waterjet chiller?
1.Cooling Capacity Range:
2-15 tons (7-52.5 kW), covering needs from small desktop waterjets to heavy industrial systems.
2.Smart Temperature Control:
±1°F accuracy with digital display and real-time monitoring for consistent performance.
3.High Flow Design:
Supports 10-60 GPM (38-227 L/min), meeting the demands of various pump sizes.
4.Durable Construction:
Features 304 stainless steel heat exchangers and corrosion-resistant casing, built to last 10 years in industrial environments.
5.Compact Layout:
Occupies just 1.5-3 square meters, ideal for space-constrained workshops.
How Do APT Chillers Support Different Waterjet Applications?
1.Metal Fabrication:
Cools 50-100 HP pumps, cutting steel and aluminum up to 150 mm thick with ±0.1 mm edge precision.
2.Stone Industry:
Supports cutting 200 mm thick marble, maintaining pump and nozzle stability for decorative applications.
3.Aerospace:
Provides 10-ton chillers for 60,000 PSI waterjets, cutting titanium alloys and composites without thermal distortion.
4.Small Workshops:
2-3 ton chillers pair with 30 HP desktop waterjets for prototyping and education.
| Industry | Pump Power | Capacidade de resfriamento | Cutting Thickness |
|---|---|---|---|
| Metal Fabrication | 50-100 HP | 5-10 tons | ≤150 mm |
| Stone Processing | 40-75 HP | 4-8 tons | ≤200 mm |
| Aerospace | 75-150 HP | 8-12 tons | ≤100 mm |
| Small Workshops | 20-30 HP | 2-3 tons | ≤50 mm |
How Can APT Chillers Maximize Your Waterjet ROI?
1.Reduced Maintenance Costs:
Cuts pump repair expenses by 30% annually, saving $5,000-$10,000 depending on pump size.
2.Increased Productivity:
Reduces downtime by 20%, enabling 50-100 additional parts cut per day, boosting output by 15%.
3.Environmental Compliance:
Saves 10,000 gallons of water yearly with closed-loop cooling, meeting ISO 14001 standards.
| Value | Quantified Benefit | Without Chiller |
|---|---|---|
| Maintenance Savings | $5,000-$10,000/year | $2,000-$4,000/year |
| Efficiency Gain | 20% (50-100 parts/day) | 5%-10% |
| Water Savings | 10,000 gallons/year | 4,000 gallons/year |
