冬季制冷设备的操作问题和对策

Operation problems and Countermeasures of refrigeration equipment in winter

In Winter、当室外温度潮湿且较低时,冷凝压力对制冷系统的性能影响很大。

当冷凝压力(或冷凝温度)较高时,压缩比增加。

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并且压缩机的容积效率降低,导致制冷量减少,电耗增加。排气温度越高、冷凝压力越高,其不利影响越大。

凝结压力高的现象主要发生在夏季。 此时应尽可能降低冷凝压力,以保证系统运行的经济性和可靠性。

However, in winter, the condensation pressure of refrigeration equipment may be too low

When the condensing pressure is too low, the pressure difference between the front and back of the expansion valve is too small, and the capacity of the expansion valve is reduced, resulting in the insufficient liquid supply capacity of the system refrigerant, the lack of liquid in the evaporator, and the refrigeration capacity of the system is greatly reduced, and the unit is protected under low pressure. Therefore, it is necessary to control the condensing pressure in a reasonable range, otherwise the refrigeration device will have frequent low-pressure alarm or low suction pressure alarm.

In order to avoid the winter operation risk of the cooling water system, we can start from :the cooling tower equipment, cooling tower operation strategy and the end pipeline setting.

To avoid the winter operation risk through the equipment side anti freezing, cooling tower start-up and shutdown and pipeline optimization design.

1.There are TWO parts of antifreeze in the place of perennial operation or partial operation:

Spray Water System and Internal Circulating Water System (softened water)

For the anti freezing problem of spray water system, an electric heater is usually added in the water pan, which is generally started when the spray water is lower than 5 ℃ and stops when the spray water is above 8 ℃.

The temperature probe transmits the signal to the control cabinet to automatically control the start and stop of the electric heater. The power selection of electric heater depends on circulating water volume and external air temperature.

2.Ethylene glycol solution or electric heating equipment can be added to prevent freezing of internal circulating water system.

The freezing point temperature of glycol solution should be selected below the local historical minimum temperature.

For the larger cooling system, we can consider digging a pool to put the spray water into it, which can save the power consumption due to electric heating operation.

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电子扩展阀和热膨胀阀之间的比较

电子扩展阀和热膨胀阀之间的比较

现在,越来越多的民用和商业制冷设备使用电子扩展阀来替换原始的热膨胀阀。电子膨胀阀和热膨胀阀具有相同的基本用途,但性能不同。

1。调整范围

At present, the regulating range of thermal expansion valve is generally narrow. The heat pump unit should not only refrigeration, but also heating, and the ambient temperature range of the suitable occasions is from15 ℃ to + 43 ℃, and the corresponding refrigerant evaporation temperature will work in the range of25 ℃5 ℃. In addition, if there are multiple compressors in the refrigeration circuit, the number of compressors in operation will change accordingly with the change of user load, resulting in dramatic change of refrigerant flow.

因此,单个热膨胀阀远非大型热泵单元的运行能力。目前,许多大型热泵产品都采用单个环和单个压缩机设计,并且采用了独立制冷模式和加热模式的扩展阀系统,这将增加系统的复杂性和制造成本。可以在15%~100%的范围内准确调整电子膨胀阀。

根据当前的使用效果,单个电子扩展阀可以在上述条件下满足热泵单元的调节。可调节范围可以根据不同产品的特性设置,从而提高了灵活性。

2。超热的控制

(1)超热控制点:

对于热膨胀阀,通常只能控制蒸发器出口处的超热。在半闭合和完全封闭的压缩机系统中,控制点不仅可以在蒸发器出口设置,还可以在压缩机吸入端口设置,该端口可以控制压缩机的吸气超热以确保压缩机的效率。

(2)超热设置值:

对于热膨胀阀,其超热设置值通常由制造商在制造过程中设置,通常是5℃,6℃或8℃。可以根据产品的不同特性手动设置电子扩展阀的过热程度。例如,蒸发器插座的超热设置为6℃,并且可以将压缩机吸力的超热设置为15°,这是非常灵活的。

(3)在非标准操作条件下超热控制的稳定性:

热膨胀阀的过热设置值均在标准条件下设置。但是,由于充电工作流体的特征,当系统偏离标准工作条件时,超热会随着凝结压力的变化而偏离设定值,这不仅会导致系统效率的降低,而且会导致系统的波动。电子膨胀阀的过热程度由控制器人为地设置,并且系统的实际超热程度是由传感器收集的控制点的参数计算的,因此没有这样的问题。

(4)系统法规的智能:

热膨胀阀的过热控制基于当前控制点的状态,该状态取决于工作流体填充的特征。它无法判断系统的变化趋势。电子扩展阀的控制逻辑可以根据不同产品的设计和制造特性采用各种智能控制系统。它不仅可以调整系统的当前状态,而且还可以根据超热程度和其他参数的变化率来区分系统的特性。对于不同的系统变更趋势,采用了相应的控制方法。因此,其与系统变化的响应速度和相关性优于热膨胀阀。

3。反应速率

热膨胀阀由利用填充工作介质的热特性驱动,因此其开口和关闭特性如下:

(1)反应的敏感性和开放速度和关闭速度很慢。

(2)一般而言,热膨胀阀的开放速度和关闭速度相对一致。

(3)在单位启动过程中,有静态的超热。热膨胀阀的过热(SH)由静态过热(SS)和开口超热(OS)组成。由于存在静态过热,因此将有趋势延迟启动过程中热膨胀阀的打开。

电子扩展阀的驾驶模式是,控制器计算传感器收集的参数,将调节命令发送到驾驶板,然后驾驶板将电信号输出到电子扩展阀中以驱动电子扩展阀的作用。电子膨胀阀从完全闭合到完全打开只需几秒钟即可。它具有快速的反应和动作速度,并且没有静态的过热现象。此外,可以手动设置开口和关闭特性和速度,这特别适合使用具有严重波动的热泵单元。

4。控制功能的多样性

为了防止由单元初始启动期间,由过度制冷剂压力和蒸发侧流动流动引起的压缩机超负荷,热膨胀阀通常配备MOP功能,也就是说,只有在蒸发压力低于设定值的情况下,才能打开膨胀阀。但是,与电子膨胀阀相比,其功能仍然单调。

电子膨胀阀的结构可以视为油门机理和电磁阀的有机组合,并且可以通过控制器进行调整。因此,根据不同的产品特征,它显示了其控制功能在单位启动,负载变化,解冻,关闭和故障保护的条件下的多样性和优越性。例如:调节制冷剂流动的电子膨胀阀不仅可以控制蒸发器,而且还可以用于调节冷凝器。

当蒸发条件允许时,如果冷凝压力太高,则可以正确关闭膨胀阀以减少系统中的制冷剂流量和冷凝器负载,从而降低冷凝压力并实现单元的有效和可靠的操作。

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水冷却器的操作顺序

水冷却器的操作顺序

1.CHECK LIST BEFORE INPUT POWER

WHEN the power supply and water supply both meet the requirements,then can we input the power:FIRST, press the power button ON, and check :

① LIQUID LEVEL AND OPEN THE PUMP VALVE:

Whether the liquid level of the cold water tank meets the requirements and whether the front and rear valves of the cold water pump have been opened;

② OPEN THE WATER TOWER AND PUMP

Turn on the switch of cooling water tower and cooling water pump, and pay attention to the opening of inlet and outlet valves of cooling water. (Note: air cooled type does not need cooling water tower)

③CHECK THE TURNING DIRECTION

When all the above conditions are met, you can use the inching mode to test whether the direction of cooling water pump, cold water pump, cooling tower fan and condensing fan of air cooling unit is correct, and whether the water transmission and air suction and discharge are normal. If not, they must be eliminated first.

2. PRESS THE CHILLER OPEN BUTTON AND LET IT RUN

Turn on the running switch of the chiller again, and the chilled water pump starts to run. Please note that the inlet and outlet valves of the chilled water must be opened, and the compressor will run automatically after the delay switch. Please check and adjust the required temperature.

3. Startup sequence difference of water-cooled and air-cooled chiller:

① Water cooled chiller unit:

turn on the cooling tower fan and cooling water pump first, and then turn on the chiller

② Air cooled chiller unit:

can be started directly

4. Shutdown sequence:

① Water cooled unit:

turn off the chiller first, then turn off the cooling tower fan and cooling water pump

② Air cooled unit:

It can be shut down directly.

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Industrial Water chiller installation

Installation requirements of industrial water chiller

工业水冷却器的安装要求

您应该注意的所有安装要求,以确保冷藏单元可以尽可能长。

根据散热模式,可以将工业冷却器分为两类:1。水冷却单元; 2。空气冷却单元。

水冷单元必须与冷却塔,冷却水和冷水的入口和出口管相连。冷却塔和冷却泵应根据冷藏能力和压缩功率选择,入口压力≥1.5BAR,入口和出口管的直径应与冷却水入口和出口管的直径一致。

但是,气冷单元仅需要连接冷水入口和插入管道和化妆水源。连接电源后,可以进行操作。通风应该是光滑的,周围不应有灰尘和碎屑,以免被吸入单元中。

1。水管的直径

设备保留的水管连接端口的直径是标准尺寸。当采用远程变速箱时,必须使用较大的直径水管进行连接。无论如何,水管的直径不应小于连接端口的标准直径,否则将给出压力警报,压缩机和水泵将受到极大的损坏。

2。连接水管

连接水管时,用户应参考连接管道的安装图,确认入口和出口管的位置,区分冷却水管和冷水管道。管道的错误连接会损坏设备。只有在确保整个系统的正常连接之后,系统才能启动并运行。

3。带连接器或法兰

当水管连接到设备时,必须将其连接到连接器或法兰,以便在必要时轻松将其卸下。

4。连接软管

软管的一部分连接到水管的出口和入口,以减少振动的传播。

5。阀门和过滤器

如果允许,请在水管上安装阀门以有效控制水流。建议在水入口处安装过滤器,以防止沉积物和碎屑。

6。检查泄漏问题

检查内部和外部是否有泄漏问题 水入口/出口阀 蒸发器和冷凝器已完全打开。

7。用绝缘材料包裹

水管应用足够的隔热棉包裹,以保护其免受表面上的霜冻,并保持寒冷的水温。

8。冬季保护措施

在冬季,当设备停止操作时,水泵和水管中的水可能会冻结,从而损坏了设备和水管。为了防止结冰,当设备停止时,可以有效地启动水泵。如果仍然有结冰的可能性,则水管中的所有水都将被排出。如果排水困难,则可以使用抗蛋白混合物,例如乙二醇或丙醇。

9。旁通管

安装设备时,请将旁路管安装在冷水管道设备中。当调低冷水的水出口阀时,可以调节旁路管阀以减轻泵的压力并防止蒸发器冷冻。

10。运行前检查

当启动并运行空气冷却器时,请注意水泵和排气风扇在开始和运行之前是否正常转动。

11。高/低压

当设备运行时,请注意压力显示内容:水冷却的高压为(1.2〜1.8MPA),低压为(0.3〜0.6MPA);空气冷却的高压为(1.2〜1.9MPa),低压为(0.3〜0.6MPa)。如果该值太高或太低,则意味着故障是前体或不当使用。请及时检查或通知制造商处理它。事后维护比维修要好。

12。冷却水和规模

为了确保冷凝器不容易扩展并且可以长时间使用,请使用软化的水(或自来水)作为冷水。如果使用冷却塔,则应定期更换冷却水。

13。定期清洁

使用一段时间后,通常需要清洁冷却器的冷凝器和蒸发器(清洁周期取决于周围环境和水质)。

14。温度设置

最好控制7〜12℃时设备的出口水温。调整温度控制器时,请注意,低温会导致设备的某些保护设备故障。

15。电控元素和保护设备

制造商严格测试了该设备的所有电力控制元件和保护设备。在检查和维护期间,不允许用户更改或删除用户。强制操作而无需保护将对单位造成极大的损害。

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不同类型冷水机的特性和优势

Characteristics and advantages of
different types Water Chillers

1。

Box type water cooling chiller:

It has compact structure, with water tank and water pump inside. It is suitable for equipment with closed external pipeline.

The water-cooled model needs to be equipped with cooling water pump and cooling tower before it can be put into use.

2。

Box type air-cooled chiller:

In addition to all the performance of box type, there is no need to add cooling water pump and cooling tower.

It is easy to install and operate. It is suitable for small flexible production equipment and workshop where cooling tower is installed unconditionally.

3。

Water cooled open type water chiller:

It is not equipped with chilled water tank and water pump, but can be connected with water pump and water tank as required.

The volume of water tank and pump head are not limited, which can better meet the needs of different industrial equipment.

Open structure, easy to clean and maintain.

4。

Water cooled or air-cooled low-temperature chillers:

Antifreeze solution (ethylene glycol or low-temperature brine) should be used as the carrier refrigerant, and the outlet temperature can be below zero.

It includes three series: high temperature (water outlet temperature: 3 ℃5 ℃), medium temperature (water outlet temperature:5 ℃10 ℃), and low temperature (water outlet temperature15 ℃), which can meet the low temperature requirements of various equipment and can also be customized according to the special requirements of customers.

5。

Water cooled screw type:

Adopted with shell and tube condenser and shell and tube condenser , which have the characteristics of simple structure, stable heat exchange, long-lasting efficiency and convenient maintenance.

The unit has reliable safety protection devices, including: high and low voltage protector, exhaust overheat protector, compressor motor overheat protector, overload current protector, antifreeze temperature protector, water flow protector, emergency stop switch, temperature sensitive fusible bolt, safety valve, etc.

It is recognized as the most ideal structure composition of central refrigeration host.

6。

Corrosion resistant titanium tube type:

Special titanium evaporator can avoid acid liquid corrosion, and can directly freeze electroplating, oxidation liquid, sea water, salt water and other corrosive liquids.

不同类型冷水机的特性和优势 阅读更多 ”

Preparation Before Installation a Water Chiller

觉得安装冷水机很困难或复杂吗?不知道如何选择合适的位置来安置您的新冷水机?

其实,你只需要按照下面的步骤一一进行即可,一切都会变得非常简单。

我们开始做吧!

检查部件是否齐全

之前重新安装,检查机组各部件是否齐全。

正确的冷却水塔和冷却水泵

选择合适的冷却塔(风冷式不需要冷却塔),冷却水泵的容量应与型号相匹配。请根据本体管道尺寸安装,切勿减小冷却管道尺寸,以免造成高压过载,影响冷却效果,增加功耗。

正确的处理方法

正确的搬运方法:使用堆垛机、起重机、滚筒。请勿用力拖动机器。由于设备出厂前已经调试好,系统有压力,所以在装卸、搬运、安装过程中不允许有强烈振动。搬运过程中不允许倒置、倾斜或侧放设备。

要求正确的安装位置:

冷水机是一个 室内设备。如果用户需要将设备放置在室外,应该很好 避免雨淋、日晒,不宜直接暴露在室外。

 

安装位置应该是 基础稳固、环境开阔、通风良好、避免腐蚀和污染、安装维护方便的场所。

由于机组本身会产生热量,因此安装时需要避开机组周围的高温区域,以满足设备的有效散热,特别是要保证风冷冷水机的冷凝器通风良好。

避免在设备附近放置大功率逆变器、电焊机等有干扰源的设备,机组安装空间不得小于图示尺寸 如下图所示。图示为机组的最小安装空间(单位:mm)。

水冷式冷水机(箱式或开放式)
风冷冷水机

底部不带脚轮的装置

底部不带脚轮的机组必须放置在水平混凝土底座上,机组与混凝土底座之间必须有不小于3mm厚的阻尼橡胶垫

大型风冷机组最好安装在室外空间

另一方面,它可以减少热量的散发。放置时,请用支架支撑机组底部,使其通风顺畅,防止生锈。

笔记:

(1) 电源负载及接地部分 应当按照有关法律、法规的规定进行建设

(2)新安装冷水机组的冷冻水管 必须覆盖绝缘层。

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适当行业冷却器的应用

2021年制冷技术应用

With the development of refrigeration industry, the application of refrigeration technology is becoming more and more extensive. Now it has penetrated into all fields of people’s life and production activities, from daily clothing, food, housing, transportation, to cutting-edge science and technology can not do without refrigeration technology.

1. Food Engineering

 

In order to prolong and improve the quality, economic life and value of perishable food, it is necessary to maintain a stable low temperature environment in the whole circulation process of perishable food from purchase or fishing, processing, storage, transportation to sales. This requires a variety of refrigeration facilities, such as cold processing equipment, refrigerated warehouses, refrigerated transport vehicles or ships, refrigerated sales counters and so on.

 

2. Air conditioning engineering

Air conditioning engineering is a wide application field of refrigeration technology. The temperature, humidity and cleanliness of the environment are required to be controlled in different degrees in optical instruments, precision measuring tools, textile workshops and computer rooms; comfortable air conditioning systems are also required for public buildings such as gymnasiums, great halls, hotels and other public buildings, cars, airplanes, and large buses.

3. Mechanical and electronic industry

20HP industrial water-cooled chiller

 

Precision machine tool oil pressure system uses refrigeration to control the oil temperature, which can stabilize the oil film stiffness and make the machine work normally. Low temperature treatment of steel can improve the properties of steel, improve the hardness and strength of steel, and prolong the service life of workpiece. Multi channel communication, radar, satellite ground station and other electronic equipment also need to work in low temperature.

 

Swimming pool water chiller 1HP-3HP

Plasma, vaccines and some special drugs need to be preserved at low temperature. Low temperature anesthesia, low temperature surgery and cold compress cooling of patients with high fever also need refrigeration technology.

4. National defense industry and modern science

It is also necessary to simulate the performance

of these weapons and vehicles in the cold environment. Artificial rainfall also needs cooling.

2021年制冷技术应用 阅读更多 ”